Fully Automated Pick Floor Solutions

Nerak’s fully automated pick floor solutions are designed to support high-efficiency order fulfilment across multi-tier mezzanine operations. These systems enable the controlled movement of totes and cartons between levels, ensuring continuous flow for both picking and replenishment processes.

Built around Nerak’s multi-carriage reciprocating lift technology, the system allows full totes to be delivered to pick locations while empty totes are returned for replenishment within the same cycle. Twin and quadruple carriage configurations increase throughput per cycle, supporting higher operational efficiency in demanding eCommerce and distribution environments.

Independent carriage operation enables multiple floors to be serviced simultaneously, while bi-directional flow is supported through dedicated infeed and discharge conveyors at each level. This allows picking and replenishment activities to run in parallel, reducing bottlenecks and maintaining consistent product flow across the system.

Designed for integration within automated warehouse environments, the solution combines vertical transport with system-wide control and coordination. The robust design supports reliable continuous operation, helping to maintain throughput while minimising downtime.

As a UK manufacturer, Nerak designs and delivers each solution to suit the specific layout and operational requirements of the facility, ensuring efficient and reliable performance within multi-level picking systems.

Product Trials

If you would like to understand how your products will perform within a Nerak system, our Product Trial Service allows you to test materials under real operating conditions.

Trials can be carried out by our team or attended in person at our Brecon facility, where you can work directly with our engineers to assess system suitability and performance. Contact us to arrange a trial or discuss your requirements.

Installation

Nerak supports every project through to installation and commissioning, ensuring systems are delivered and integrated efficiently within your operation.

To understand typical installation timescales and what to expect on-site, visit our Installations page for further information.